- Container should be kept tightly closed when not in use. Store in a cool, dry place away from heat and vibration.
- Mixing with a power mixer is required prior to first use (hardware/paint stores offer many drill mounted mixer attachments). Mix for 6-8 minutes. Using a DuPont M-50 viscosity cup, check viscosity for our recommended viscosity range of 19-22 seconds. If glaze is too thin, remix for an additional 2-3 minutes and re-measure the viscosity. If too thick, add distilled water in 1/2 cup increments. Remix and retest.
- For best dipping results and operational efficiency use of a dipping container 24” to 30” deep, holding 15 to 30 gallons of glaze.
- Color glazes applied to bisqueware should be thoroughly dry before dipping. Do not force dry color glazes by using heated air sources (hair dryer, heat lamp) as doing so may affect the performance of both the color and clear glazes.
- The use of protective equipment, such as an apron or smock, rubber gloves, safety glasses or similar eyewear and shoe coverings is recommended. DO NOT spray apply without proper personal protective equipment.
- Using dipping tongs (or by hand, wearing latex or rubber gloves), fully immerse the entire piece using a smooth in-and-out motion. The duration of the dip should not exceed 1 -1 ½ seconds. Dip only once!
- Remove the bisque from the dipping glaze rotate 90° shake vigorously 2-3 times, rotating the piece as you shake, to minimize drips and runs. Use a soft fan brush (RB-140) moistened in the dipping glaze to pat away drips and runs and to touch up the area where the bisque was held.
- The amount of clear glaze deposited on the ware can involve many variables, such as bisque porosity, glaze viscosity, and your dipping mechanics. Fired results can be impacted by the amount of color glaze, firing time and temperature. As you gain dipping experience you will learn how to make adjustments for these variables and improve your fired results.
- NEVER finger sand to remove drips or imperfections. Sanding can create dust, which can be harmful if inhaled.
- While dipping, re-stir the glaze as needed (15-20 minutes) to keep it fully dispersed. Measure the viscosity each time you mix.
- Clean up any spills with a damp mop or sponge to minimize the creation of harmful dust.
- Allow glaze to dry thoroughly before firing. Recommended firing is shelf cone 06 (999°C, 1828°F). In some instances glaze clarity may be improved by firing to shelf cone 05 (1031°C, 1888°F).
- We recommend the use of a dipping log that tracks production lot numbers in the event of technical issues.
Usage Variations & FAQs
Glaze and clay/bisque bodies are both ceramic materials. During the firing process they expand and then contract together; the rate of expansion/contraction can be measured and mathematically stated as a coefficient of expansion.
If the two materials are not compatible – if they expand or contract at widely varying rates – the glaze may crack or chip off the body (please understand that incompatible COE’s are only one cause for glazes to chip or crack).
Mayco strives to produce glazes that are as tolerant of as many major sources of earthenware and stoneware bodies as is feasible. We stock over 20 types of clay bodies for testing purposes and glaze and fire samples from every shipment of bisque. But there are hundreds of clay bodies in use around the world, with hundreds of color glaze and clear glaze combinations being used on these bodies.
With respect to clear glaze: if you are experiencing an inordinate amount of shivering – glaze chipping off the body – you may want to try S-2000. If you are experiencing crazing – glaze in which cracks appear – you may want to try NT-CLR.
Holding the viscosity cup in one hand and a stopwatch in the other submerge the cup into the glaze. Start the stopwatch the moment the bottom of the cup clears the surface of the glaze. When the glaze stream breaks, stop the clock. Cup should be empty or nearly empty.
Dip two-thirds of the ware into the glaze. Dip the remaining one-third up to the previous dip line and avoid overlapping as much as possible. Moisten a soft fan brush (RB-140) in the dipping glaze and gently pat the seam line. Be careful too to apply too much pressure with the brush as you may smear the underlying colors and design.
Tap water or bottled water may contain minerals and impurities that could react with the dipping glaze.
Oolites are little pebbles of calcium carbonate. They form naturally although the exact reasons for their formation are unclear. With respect to clear glaze their occurrence is usually during the late summer months – the combination of the warm temperatures and vibration the glaze may experience during transit may factors. These materials can be strained out of the glaze using a fine mesh sieve.
4-5 hours at a minimum, 12 hours would be best. Hazy finishes, trapped bubbles and crawling can occur if the clear glaze has not thoroughly dried before firing.
This result may be due to heavy application glaze – color and clear – or insufficient firing temperature. Adjustments to your dipping process may include lowering the viscosity of the glaze itself or increasing the speed of your dipping mechanics.
Adjustments to the firing process may include slowing down the firing rate, added a 10-15 minute hold at the end of the firing cycle (computer controlled kilns), or firing hotter – to cone 05. Non toxic glazes will not move or run as much as leaded glazes; our internal testing of major brands of color and clear glazes on Chinese, Italian and US domestic bisque show that higher temperatures and fewer layers of glaze (color and clear) produce better fired results. You may want to test our findings to see if they help you achieve better fired results.
Re-firing the piece may be possible to help clear up the finish. Always use pyrometric cones, such as Orton’s self supporting witness cones, to make sure your kiln is firing to the proper temperature. Place cones on the top, middle and bottom shelves to test for even temperatures in your kiln. If you normally use cones on the middle shelf only you should do the three shelf test periodically to make sure you are getting even heating in the kiln.
Use latex or rubber gloves to cover your hands (primarily as a precaution against skin irritation). Dip 98% of the piece into the dipping glaze and shake vigorously 2-3 times. Moisten a soft fan brush (RB-140) in the dipping glaze and pat glaze onto the unglazed area (where you held the piece).